FDM in Vacuum
Custom Discovery Roof Rack
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July 22nd, 2012 - Hiking in Santa Barbara
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Convict Creek Trail
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Birds in the garden
June 4th, 2011 - San Gorgonio
May 29th, 2011 - Sequoia National Forest
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February 13th, 2011 - Iron Smelt
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September, 2010 - Duck Lake Trail Backpacking
Iron bloom forging
August 28th, 2010 - Mt. San Jacinto
OSM Import: US Designated Wilderness
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Bloomery furnace iron smelting
Open Street Map: Mojave Project
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Wolf Mountain Sanctuary
March 28th, 2010 - Salton Sea
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Dakota and Asha Celebrate Christmas, 2009
November 21st, 2009 - Mojave Road
November 14th, 2009 - Anza Borrego
Exploring The East Mojave: The Afton Canyon Area
Broken flex plate
Remote Image Serving
Astro/night photography in Inyo National Forest
Wild Mustang Sightings
September 26th, 2009 - Night Photography In Frazier Park
August 15th, 2009 - Catalina dive trip
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July 2008 Mammoth Vacation
President Barack Obama!
April 12th, 2008 - Wildflowers and Landmarks
My Grandfather's Alfa Romeo Spider
March 8th, 2008 - Carrizo Plain
Bridge To Nowhere
October 20th, 2007 - Big Bear Camping
October 22nd, 2007 - Fire
Scottish Highlands, Aug 7th, 2006
Scottish Highlands, Aug 6th, 2006
August 5th, 2007 - Duck Lake Trail
May 26th, 2007 - Kelso Dunes
Culloden Battlefield, Aug 5th, 2006
May 20th, 2006 - Irwindale Renaissance Faire
Edinburgh, Aug 4th, 2006
The Clifs of Moher, Aug 3rd, 2006
The Burren, Aug 2nd, 2006
Bunratty Castle, Aug 1st, 2006
May 5th, 2007 - Mojave
Truck Audio/Data Network
2007 - Master Bath Remodel
The Ring of Kerry, Jul 31st, 2006
Victory in 2006!
Blarney and Killarney, Jul 30th, 2006
Dublin and Cork, Jul 29th, 2006
Dublin, Jul 27th & 28th, 2006
What Can I Do?
April 30th, 2006 - Anza Borrego
New desktop: Intel 805 D
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Whiting Ranch Hiking
Digital Photography with Linux
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Hiking and Photography
July 30th, 2005 - Tucker Wildlife Sanctuary
Death, Fright and Photography
May 14th, 2005 - Red Rock
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Count Every Vote Act of 2005
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November 6, 2004 - Mojave
Super Tuesday, 2004
Canon A80 Camera
Jul 25, 2004 - Death Valley
May 4th, 2004
Landscaping - My Front Slope
Stump Pullin' Yeeee Haw!
Feb 22nd, 2004
Feb 16th, 2004
PostgreSQL Logfile Analysis
Mountains? Desert? Jan 30th, 2004
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Ceiling Cargo Basket
Front Bumper Version 2
Land Rover Valve Jobs
The Matrix: Revolutions
Greg Davis CDL Linkage
Mom's Turkey Gravy
Julian Pie Company
The KB1DIG 2-meter Halo Antenna
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Aug 13th, 2003
SQL and Perl
Jul 9th, 2003
Jun 17th, 2003
Some People's Comments
Dakota is a silly dog
The Matrix: Reloaded
Chris' Stage Bottle Harness
April 23rd, 2003
DVD Burning Under Linux
My Satellite Phone
My Near-Death Experience
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Front Bumper, Version 2
KPC 3 Plus and HTX-252
Moving, moving moving...
New new house
In Truck Dr. Pepper
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George W. Bush
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August 17th Yukon Dives
My Custom Front Bumper
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A Bumperless Discovery!
My Custom Rear Bumper
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erikburrows.com source code
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Star Wars Sucks!
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Land Rover Mileage
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100 Watt Diode Laser Test Firing 1
2001: A Space Odyssey
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My Truck Batteries
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100 Watt Diode Laser
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Matts Desert Pics
|Cracked Radiator! -   2003/04/03||Viewed 87 times this month, last update: 2004/01/19|
|Damn... A few days ago I found a orangeish fluid collecting on the front frame of my truck. Having worked with coolant on my laser I knew what it was right after touching it. (At first, I thought it was rusty water.) Yep, the radiator sprung a leak. I had to remove a bunch of body panels to find where it was, but it's definitely a small crack on the top right-hand side of the radiator.|
Land Rover wants $500-$700 to replace it, or $200-$400 for just the part. It would take me at least all day to do the job myself.
Other options include: Bringing it to an outside repair place for a patch/weld over the crack, and soldering it myself.
I've got a few days to think about it, as it is a VERY slow leak, but I really hate that vision of it opening up on the freeway, and my not noticing the temp guage until the entire engine block has warped into a horseshoe.
Grrr.... I can't get at the radiator to solder or glue it. To get at it, I would have to pull out the entire assembly, which includes both the engine and transmission oil coolers, and I don't want to do that! Besides, looking at it more closely, I don't think I would be able to effectively seal the leak with solder or glue, due to it's hidden location.
I'm thinking about using some goop
to seal the leak from the inside. I'm just worried that goop could ruin the water pump or heater core. Maybe there's a guarantee...
Update 2004/01/14: Ok, eight months later, I'm actually replacing the radiator. While I'm in there, I'm also going to replace the "thermostat hose", which is actually a four-way hose that connects to the termostat, expansion tank, heater core, and coolant pump intake, since it's leaking a little.
Eight months ago I was worried about doing this myself, but it's been a long eight months, and my automotive repair skills have grown. I think (with Chris Bell's help) it'll take less than 3 hours.
I had to buy the $400 radiator, since my truck has "Secondary Air Injection", and the radiator needs a $200 extra temperature sensor. California is really starting to piss me off. There is a couple of thousand dollars worth of extra, and essentially useless emissions control equipment in there, just because I live in California.
I've had to remove the viscus fan before, when I replaced a pulley and the serpentine belt. The fan (about 2.5 feet in diameter) is held on via it's viscus coupling to a pulley. To remove the fan, something must hold the pulley still, and the nut on the viscus coupling must be turned. It's a big nut too, sometimes it takes a lot of force to move.|
Also, the space between the fan and the engine is about two inches. Sound like fun? Sound like it'd be easy to skin your knuckles? Yes, it is. Last time, after trying tons of tools, none being able to get in there, I rented a fan wrench kit from Baum's Auto in Mission Viejo. It worked, but was awkward. The tools were too short, and were hard to use. What I really need are the Land Rover long handled, thin wrenches. However, my dealership doesn't want to order them for me.
So, I made them myself. One long wrench to grab onto the three bolts of the pulley, and one long handled wrench to turn the nut. Took about 30 minutes, and they work like a charm!
Yesterday Chris and I replaced the radiator, and the 'termostat hose' completely successfully. It took only a couple of hours, and all is well. Alone it would have taken me 3-4 times as long. Chris has a great understanding of all things mechanical.
Note for anyone doing this themselves: Just because you have the seconday air injection system, you may not need the secondary air injection radiator. I was stupid enough to not feel for that sensor plug (just below the lower coolant hose) and paid for a $200 sensor I don't need.
Still, the whole job cost me $470 including parts, labor, and dinner.
jhctex (2003-12-20): J-B Weld
Matt Bell (2004-01-19): Good job! I feel that the best thing about having a welder is being able to make your own tools!
Erik (2004-01-19): Yep, being able to do that, especially in a pinch is very very nice.
anil gupta (2007-04-30): please give me detail of viscus fan ,& how it's work.
Erik (2007-05-01): Anil, the viscus fan coupling is a device that connects a pulley on the serpentine belt to the cooling fan. It works by allowing the fan to slip, and let the fan rotate at a slower speed when cold. When the temperature of the coupling heats up, it increases friction and speeds up the fan. This action pulls a greater amount of air through the radiator, and cools the engine.
Amanda (2008-08-07): Your experience made me realize that there really is no quick fix for this problem. Kind of busted my bubble a little but hey better late then never. We are experiencing this problem with a borrowed vehicle from my father and now I know that this was a gradual problem and not something that happened over night. Thank you for sharing your experience.
Sherrie Ann Bronson (2008-09-09): I need to know asap step by step how to re place the busted radiator and hoes or better yet how to seal the crack on top of the radiator and re p lace the hoses.m please send me some, maybe chris bell or some one.
right now I can'nt afford to do other wise.
Erik (2008-09-10): Sherrie,
I don't have my shop manual in front of me right now, since I'm at work, but I can describe the general procedure for you now, and if you need more detail, I can look up the formal procedure tonight.
1. Remove the fan cover (top)
2. Remove the fan. You'll need a special fan removal wrench kit for this.
3. Remove the fan shroud
4. Disconnect the oil and transmission fluid hose quick-connectors by pulling back on the connector bodies. (These are fiddly and annoying.) Plug the hoses, so dirt doesn't get in there. The hoses will leak, so you'll have to top-up the engine oil and transmission fluid.
4. Disconnect the coolant hoses (two large, one small)
5. Unbolt and remove the entire radiator assembly, including the main radiator, and two oil coolers.
6. Replace the radiator
7. Put everything back together
8. Top up engine oil, transmission fluid.
Samantha (2010-06-08): I procrastinated about 6 months when I noticed a slow leak in my radiator....until last Sunday when I spent an hour driving what should have been a 10 minute drive and 10 dollars for 3 jugs of water. Don't do it people!!! UGH